ISO certified
KIXENER is an ISO9001-2015 certified manufacturer that can guarantee part quality and consistency.
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Energy Prototyping & Manufacturing
Get high-quality manufacturing services for your custom energy prototypes and production parts. Launch products faster, reduce risks, and streamline production processes with on-demand production at competitive prices.
- Production-grade products
- ISO 9001:2015 certified
- 24/7 engineering support
Oil & GasComponents
PowerGeneration
Wind & SolarParts
NuclearEquipmentTrusted by companies like
Why manufacture energy parts with KIXENER?
The energy sector produces fuels and fuel-based products such as oil and gas, which uses complex and innovative machines to withstand the tough conditions of deployment. At KIXENER, we have years of experience prototyping and manufacturing parts for customers in the energy sector, from solar panel enclosures to oil refinery parts.
Huge production capacity
We can fulfill orders of virtually any size, from one-off prototypes to full production, using in-house and third-party facilities.
Range of services
Equal parts machine shop and digital manufacturing specialist, we offer a range of manufacturing technologies and services, from CNC machining to 3D printing.
Robust materials
From machined superalloys like Inconel to die-cast aluminum, we offer exceptional material quality.
Short lead time
Our extensive facilities and partner network allow us to fulfill orders quickly, essential for the fast-moving energy sector.
Easy quotation system
Our engineers will review your designs immediately to provide a fast and accurate quotation for the project.
Energy prototyping and manufacturing with KIXENER
Innovation as well as the need for quick production and better quality is a main factor propelling the energy sector forward. At KIXENER, we provide energy industry customers with rapid prototyping and services like CNC machining and sheet metal fabrication.
What kind of energy parts can we make?
The energy industry requires a broad range of parts, large and small, made from both metals and plastics. Typical requirements include:
- Tight tolerances for critical parts and assemblies.
- Wear-resistant, weather-resistant, and chemically resistant materials.
- High-strength metal parts for large-scale equipment.
- Consistency throughout large batches of parts.
Energy manufacturing processes
KIXENER offers a wide range of manufacturing processes for prototypes and production parts.
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CNC MachiningCNC milling & turning for a wide range of prototypes and production parts.
Injection MoldingLow-volume prototype moldings and mass production moldings.
3D PrintingCutting-edge additive manufacturing for metal or plastic parts.
Sheet Metal FabricationLaser cutting, bending, stamping, punching and welding.Energy manufacturing possibilities
The world is dependent on the oil and gas or fossil fuel industry. Manufacturable parts for this industry include pump components, valves, and piping made from strong and chemically resistant materials.
The electrical power industry involves generating, transmitting, and distributing electricity. Common electrical power parts include tower body parts, transformer heat exchangers, and bus ducts.
At KIXENER, we can manufacture renewable energy parts and prototypes such as turbine gears and shafts, solar panel frames, and piping for hydroelectric power plants.
Wind energy production requires durable, long-lasting parts that can take enormous stress while maintaining accuracy. We are able to produce precise blades for handling wind pressure with minimum wear and tear.
Aside from the solar panels themselves, there are various parts that need precise manufacturing, like frames, back rails and carrier rails. CNC machines are specialized in producing solar panel parts in general.
Hydropower turbines and generators need to be durable against pressure and water damage. We produce all sorts of components from simple shafts and bushings to hydro turbine housings, impellers, and covers.
Energy Part Gallery
Here's the gallery of energy prototypes and production parts for our worldwide clients.
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Energy manufacturing materials
We offer a huge range of material possibilities with all our manufacturing processes.
| Material | Best technologies | Benefits | Example parts |
|---|---|---|---|
| Inconel | CNC machining | Temperature-resistant, corrosion-resistant, radiation-resistant, strong | Solar panels, nuclear power equipment |
| Stainless Steel | CNC machining, sheet metal | Strong, corrosion-resistant, sterilizable, range of grades | Heat exchangers, pumps, tubing |
| Aluminum | CNC machining, rapid tooling, sheet metal | Machinable, strong, range of grades | Cylinder heads, manifolds, ductwork, housings |
| Titanium | CNC machining, injection molding | Lightweight, temperature-resistant | Engine valves, pipes, nuclear waste storage, turbines |
| PEEK | CNC machining, injection molding | Strong, sterilizable, chemically resistant | Turbine blade supports, solar panels, housings |
Applicable Finishes for energy industry
KIXENER offers a wide variety of high-level surface finishes. We only list some of the common finishing options.
NameApplicable toFeatureColorThickness
As machinedMetals & PlasticsTool marks visibleN/AN/A
Sanding & PolishingMetals & PlasticsGloss mirror surfaceN/A0.02–0.05 mm
Powder coatMetalsMatt, Gloss & TextureCustom colors0.05–0.15 mm
AnodizedAluminumSmooth, Matt & GlossCustom colors0.002–0.04 mm
Nickel PlatingMetalsGlossSilver0.004–0.05 mm
A customer’s words mean more than ours
Thanks to KIXENER's 5-axis machining capabilities, we’re able to push the limits on our uprights and wheel package designs for maximum performance. Their bespoke and rapid manufacturing services allowed us to complete our project on time and ahead of schedule.
FSAE School of EngineeringMy prototype from KIXENER arrived earlier than expected with outstanding quality. Their manufacturing standards and machining precision are impressive. They provided excellent customer service and clear communication.
Trent L.KIXENER delivered high-precision parts for our low-volume project with excellent lead time and competitive pricing. Communication with them was fast and helpful, and the team even provided useful design feedback.
Sivan S.KIXENER was easy to work with and provided excellent communication throughout the process. The parts arrived 5 days earlier than promised with fast delivery and great quality.
David M.Energy Industry FAQ
Yes, KIXENER is an ISO9001-2015 certified manufacturer. We manufacture parts to a high standard, no matter the project or the customer.
For certain manufacturing processes like injection molding, we can provide a T1 sample for your parts, then further samples if required.
CNC machined parts can take as little as five days, 3D printed parts as little as three days, while moldings made via rapid tooling can take as little as 5–7 days.
We offer a wide range of metals for CNC machining and other processes, including Inconel 601, Inconel 625, and Inconel 718.
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